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Stray Current from Stray Voltage,
and viceversa


Stray Current, like Mold, is a side effect of another instigator. Whereas for Mold the primary instigator is Moisture, for Stray Current it is "Stray Voltage". Stray Voltage, however, is not "stray" per se, as it is a natural result of Current flow through things as built. So which came first? Good question, but convoluted answer, as you'll find down below. Where it comes into play is where it provides avenues of irritation or shock that should not exist, but do. It is both a Utility and User owned and produced ailment. so blindly pointing the finger at "them" may make you look like a fool, when you become informed that the major contribution in some cases is from "us". Herein then, is the basis for why it occurs, from a basic construct to the contemporary electrical setting.

When a Source of power is connected to a Load, a current flows producing some effect: heating, ventilation, lighting, etc. When the Source and the Load are close by, the situation is shown below.

simple DC ckt

When the Source and the Load are a long distance apart (perhaps a few miles), the very low resistance of the wire becomes significant. That is because the Wire Resistance will cause a voltage to be developed over the length of the wire that will reduce the voltage available to the load, as shown below. That is the reason we do not have a DC distribution system.

long DC ckt

With AC the wire resistance problem can almost be eliminated because the power is sent at high voltages (with a corresponding lower current for the same power, and a simultaneous reduction in the voltage produced over the long wire distance) and stepped down to the required voltage, through a transformer, at the point of use. So if the power is sent at 4800 volts, even a 100-volt reduction will seem small when the voltage is stepped down to 120/240, keeping it within reasonable and expected limits. This is particular to the Delta distribution system, as shown below.

delta

The basic (and simplified) relationship is Power = Voltage x Current. So in a perfect setting you can raise the voltage, lower the current, and have the same power. Since Current is what develops the voltage differential from points A to points B, by the relationship Voltage = Current x Resistance, it would easily follow that for long-distance power cartage with minimal losses, the lower the current, the better. However, this corresponds to a matching increase of Voltage, and since we are a power-hungry community, it is not uncommon to have power lines criss-crossing the countryside at 230,000 to 750,000 Volts, just to minimize that current.

Another distribution system (WYE, as shown below) employs a wire as a "ground" reference. It is connected to the Earth at many points along the path of travel from Source to Load. Although in the previous examples it was simply shown that a voltage was developed along each leg of the circuit, reducing that available from the source, in a WYE system a counter-intuitive process occurs. That is, at the source one leg of the circuit is connected to ground and is ideally at zero volts, so that at a distance a voltage is produced on the grounded wire that adds to zero, producing a voltage increase above zero, while the energized leg develops a voltage drop that reduces the available source voltage. The concept is the same as in the other examples, except that now there is a local ground reference voltage to deal with. In this type of system, although the wire resistance comes into play in a limited fashion (because of the reduced currents due to the use of high voltage), it is not uncommon to find the "ground" reference to be at 5-15 volts above the Earth's potential (even though there are many ground rods in contact with, and pushing current through, the soil (although it is a generally poor electrical conductor)).*

* While this statement may be straightforward, measuring it is not always as simple as it sounds if the tester (tinkerer or electrician) has not had previous experience. To measure Stray Voltage between an electrical system ground and the soil (which is by definition "the" zero voltage reference), insert another metal object in the soil at least ten (10) feet away from the electrical system ground (ideally this other ground should be inserted at least 12 inches into the soil to ensure a good electrical contact with the permanently moist soil layer). Then measure for AC Voltage between the two pieces of metal. The isolated one will be at zero, while the electrical system ground will be at something other than zero because it's part of a long electrical circuit.
wye

In the diagram below, the complexity increases significantly because of the redundant current paths on the Neutral/Ground wire due to the interconnection to Public Water Main Systems (while some may think that current will flow through "the" path of least resistance, in fact it will flow through all available paths, with the amount of flow affected by the individual path's electrical resistance). This serves to reduce the overall voltage drop produced in that leg of the circuit. However, the voltage may still be high enough to produce a shock in creatures in electrical contact with the Earth. A break in any one of the redundant Neutral Paths will produce an increase in "ground" voltage from Source to Load (due to an increase in the overall equivalent resistance), and a corresponding elevation of the voltage at the ground rod at the point of use, even though the rod is stuck 8-10 feet into the soil! A break in the primary return wire can now also cause unrestricted Primary current flowing through the redundant paths provided, which may also include CATV, Telephone, etc.

wye

Thus far, the above contributions are related to the utility alone. The customer's contributions are outlined below.

The common residential wiring system is comprised of three wires providing 120 and 240 V, as shown below. The sketch is simplified for clarity.

residential ckt

This system is the common arrangement across North America. However, as with all mechanical systems, it requires maintenance. But that is not what the typical homeowner is equipped for, because that is not the promoted perception. So connections become frayed and loose due to oxidation over many years, especially due to the use of Aluminum wire. When the middle-wire (Neutral / Ground) connection becomes loose, it can present voltages within a single residence that are a fire hazard, as shown below. While 240 V devices continue functioning properly, 120 V devices now have unstable voltages, and those experiencing the higher voltages may ignite spontaneously, even simply when a light switch is operated, causing an instantaneous imbalance. Cool, huh? This is know as a "Bright and Dim lights" situation, in electrical parlance.

neutral break

The solutions to this dilemma were to either educate the consumer, or make mandate how things were to be wired in the future (the path of least resistance). As this latter path was chosen, metallic water piping came into play to provide a voltage stability solution, by providing an alternate path for current flow, that really belonged on the middle wire (Neutral Current), as shown below.
neutral backup

So the interconnection now commonplace, even new installation will experience split currents flowing where they should not.

split currents

When that Neutral Current flows through metallic water piping it becomes an electrocution hazard to the weekend plumber, and a source of Stray Current that is shared by Several or Many neighbors, depending on the integrity and construction of the distribution system, as shown below.

plumbing currents

In addition to the above, even if everything is wired properly, there may be occasion to find Elevated Voltage levels at the residential Grounding Point (relative to Earth ground) due to currents on the Neutral wire. These currents, being several orders of magnitude greater than Primary Currents, will develop a voltage across the run of wire from the Distribution panel and Grounding Point to the Source transformer, as shown below. Again, in such instances a dog, cow, or other creature in electrical contact with the earth will be shocked when it touches anything connected to the electrical system "ground" such as a water spigot, a ground rod, etc. A human will experience the same if walking barefoot.

residential Neutral voltages

The Neutral current can be reduced by Statically Balancing the loads (attaching circuits to different sources) such that most of the current travels on the energized wires. However, it can never be totally eliminated (as shown below) because it's not possible to predict what will be energized when, and Dynamic Balancing is a myth.

load balancing

Some related problems, because of the requirement to interconnect Cable and Telephone Grounds to the Electrical Ground, ensue because of duplicate paths for the return (Neutral) current to flow, as shown below. Even a few volts of difference between the Earth Ground and the Electrical System Ground is sufficient to drive significant currents through the Cable shield causing TV interference, and through the Telephone ground causing an AC voltage presence on the associated internal wiring due to Induction.

interconnected grounds

This gets even more convoluted when the Primary system is WYE, because now there is voltage on the primary neutral, which will either add to, or subtracts from, the neutral voltage developed at the residence, as below. interconnected grounds

One way to identify the presence of Stray Currents (caused by Stray Voltage) is with a cheap Gaussmeter ($45+/-), as any uncanceled current path (Net Current / Stray Current) will exhibit a Magnetic Field with a large physical footprint. This picture get muddled, however, when common wiring errors occur, causing a Magnetic Field presence that can engulf the entire residence. Another is by using an AC Voltmeter that can read down to 50 milliVolts and has a 10 Mega-ohm input impedance to measure Stray Voltage (caused by Stray Current). Cheaper meters have a lower input impedance and significantly reduce the ability to detect small voltages.

While "experts" and "authorities" have tried to define a voltage level above which action should be taken (and some "authorities" have suggested 1 V), that level may still be too high for certain individuals or animals. The relevance can vary based on the age and health of the affected individual or animal, among other things. As in all irritants, the end goal is to try to reduce levels to As Low As Reasonably Achievable (ALARA). "Reasonably" however, can be defined differently by different parties, primarily based on how much money and effort are required to reach ALARA, which is where the finger-pointing and litigation occur. Nevertheless, below are practical steps to approach that ALARA.

Some of the possible recourses for Residential-Generated "Stray Voltage" are:

1) Increase the Neutral wire size to the Source, reducing its resistance,
2) Provide a better balancing of loads between energized buses (to reduce Neutral Current),
3) Reduce the number of sources fed from 120V, and increase those fed from 240V (to reduce Neutral Current),
4) Bring the Source Transformer closer to the point of use (to reduce Neutral wire resistance by reducing its length),
5) Periodically inspect ALL connections for snugness and integrity (especially the Neutral) at least every 10 years,
6) Eliminate the use of the interconnected Metallic Water Piping as a "shared" Grounding Point, yet retain local grounding for lightning protection.

While these may appear simplistic, there are specific additional details that need to be observed for each alternative, to ensure a safe application.

Some of the possible recourses for Utility-Generated "Stray Voltage" are:

1) Increase the size of the Primary Neutral wire, reducing its resistance,
2) Provide a better balancing of loads between phases (to reduce Neutral Current),
3) Provide regular changes between WYE and DELTA feeds to customers along a circuit (to eliminate long spans of redundant current paths),
4) Provide Non-Conductive breaks in the Public water main at regular intervals.
5) Periodically inspect ALL connections for signs of deterioration (especially the Neutral), using Infrared photography under heavy load conditions. Repair as necessary,
6) Perform regular Magnetic and Voltage surveys to identify problems before they become troublesome,

7) When the voltage difference between the Electrical System Ground and any other point in the soil (say as little as 10 feet away) is excessive, request Neutral Isolation from the local utility.

Again, while these may appear simplistic, there are specific additional details that need to be observed for each alternative, to ensure a safe application.


You be the judge as to what is excessive. This author sees that voltage difference to earth regularly around 1/2 Volt (500 mV), but has seen it as high as 25 Volts. Sensitive people (children, the elderly, the sick, etc.) can sense very low values (perhaps even less than 100 mV) and be irritated by it.

Values shown herein are for illustrative purposes only, and do not necessarily reflect all variants of real-life application. Additionally, Primary systems are comprised of 3 phases, whereas only one phase is shown within this document. This brief is not meant to be exhaustive or all-inclusive, and real-life remedies are bound to comprise components of each category.


Disclaimer: Electrical systems are by their very nature dangerous and, if certain precautions are not followed when testing, maybe even fatal. Please, please, if you have any uncertainty in what you wish to do, hire someone that is competent. If there is any question of unfamiliarity by someone who is supposed to be "competent", print this page and have them read and understand it before proceeding. Nonetheless, the author cannot be held liable for failure to follow proper technical precautions.

Now that you've seen a pictorial behind Stray phenomena, proceed to the measurement section to place actuaL numbers on them.